FDM Printing fails
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- Incomplete Print:
- The print does not adhere to the bed. Always scrutinize the first layer, as it is often the root cause. In addition to the first layer under extrusion possibilities:
- Contact surface area is too small.
- Material lacks proper adhesion to the bed.
- Nozzle is positioned too high above the bed.
- Insufficient support.
- The print does not adhere to the bed. Always scrutinize the first layer, as it is often the root cause. In addition to the first layer under extrusion possibilities:
- Interrupted Extrusion (Extrusion Stopped Completely, Missing Layers, or Resulting in Spaghetti):
- Out of filament.
- Knot in the filament on the roll.
- Stripped filament (refer to the section above).
- Clogged nozzle.
- Heat creep, where the filament softens prematurely, increases in diameter, and jams before reaching the nozzle. Resolving this extends beyond this document's scope and may necessitate printer maintenance or a redesign.
- TPU:
- Excessive resistance in the feed system (such as sticking to the wall of a Bowden tube).
- Filament escapes control after the drive.
- Filament transport stops (refer to the section above).